This training module covers all the course contents of level 1-2 and the HMI courses. It is designed to bring trainees to a point of mastery of automated systems. Experts with industry experience will take you through practical sessions and programming exercises.

At the end of this training, trainees will be able to:

• Set-up, wire and program Siemens PLC control systems from scratch
• Troubleshoot basic programs, trace faulty Allen Bradley PLCs /modules and replace them
• Perform basic and advanced PLC programming
• Setup- program and operate field devices such as level meters, flow meters, VFDs, modulating valves etc.
• Design process control systems with PID loop programming
• Modify existing programs for different applications
• Design user friendly Human Machine interfaces

COURSE CONTENT

• Introduction to PLCs
• PLC set-up and wiring
• Establishing communication with PLCs
• PLC programming with ladder logic
• RS Logix 500,5000 installation techniques & components
• Creating projects
• Hardware configuration(basic and Advanced)
• CPU Properties.
• Symbolic notation & symbols table handling.
• Continuous(Analog) signal programming
• Commissioning & Monitoring / Modifying Variables.
• Linear / Structured Programming Techniques
• Debugging (troubleshooting) a program
• Binary operations & gates
• Downloading and uploading a program
• Configuration & addressing of modules
• Data handling including arrays & structures
• Diagnostics with B, I, L stacks
• Program, troubleshoot and maintain continuous signal field devices such as level meters,
• VFDs, temperature sensors, pressure sensors, modulating valves etc
• PLC troubleshooting and maintenance
• Process control using PID loop programming(with practical sessions)
• Introduction to process controls
• Open and close loop controls
• Introduction to PID concept and applications
• PID programming
• PID tuning
• HMI using Rs View
• Introduction to HMI systems
• Security and passwords
• Object properties and animations
• Alarms
• Bars and trends
• Tags e.tc